Charger Test Bench

Our Charger Test Benches is engineered to simulate real-world charging conditions using different load profiles. 

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Charger stress-testing unveils potential weaknesses before they manifest in the field, ensuring a seamless user experience for EV users.

A Charger Test Bench is a specialized setup designed to evaluate and verify the performance, efficiency, and safety of battery chargers, particularly for Electric Vehicles (EVs). Our Charger Test Bench equipment simulates various operating conditions to ensure chargers meet stringent industry standards and perform reliably under different scenarios.

By incorporating diagnostic tools and sensors, a Charger Test Bench can measure key parameters such as voltage, current, temperature, and charging time, providing comprehensive insights into the charger’s functionality.

Furthermore, by incorporating multi-protocol compatibility, these test benches evaluate chargers against a spectrum of protocols (AC/DC, CHAdeMO, CCS), guaranteeing seamless integration with the ever-evolving landscape of EV models.

By adopting proactive testing with our solutions, stakeholders across the EV landscape can foster the development of a robust and dependable charging infrastructure.

Current Challenges in the Ecosystem 

The EV charging ecosystem faces several challenges that can hinder its widespread adoption. Here’s a breakdown of some key charger issues:

Limited Charging Infrastructure

Standardization Issues

Grid Integration Challenges

Slow Charging Speeds

High Installation Costs

Battery Degradation Concerns

How Can Charger Test Benches Solve the Above Challenges?

Charger Test Benches help optimize charger performance by identifying and rectifying inefficiencies in the current design and infrastructure development. They offer the following benefits:

Assists in Development of Technology with Faster Charging Time

Checks for Compatibility with Various Protocols (AC/DC, CHAdeMO, CCS etc.)

Enables Interoperability between Different Charger Manufacturers and EV Models

Simulates Real-World Charging Scenarios, Including Peak Usage Periods

Generates Valuable Data for Grid Operators and Infrastructure Upgrades

Promotes Future-Ready  EV Models and Charging Advancements

Enhances Validation
of Charging Safety
Standards

Helps Customization and Optimization for Specific Vehicle Needs

Features of our Charger Test Bench System

Programmable Charging Profiles

Multi-Standard Compatibility

Detailed Data Acquisition

Safety Feature Evaluation for ground faults, overcurrent, or under-voltage scenarios

Performance Verification for different charging speeds

Communication Protocol Testing

Diffferent
Charging
Profiles

Multi-Standard
Compatibility

Detailed Data
Acquisition

Safety Feature Evaluation for
Ground Faults, Overcurrent, or
Under-Voltage Scenarios

Performance Verification for
Different Charging Speeds

Communication
Protocol Testing

Charger Test Bench Technical Specifications

Auto Transformer- (1-300VA C,40A)
Load Transformer – (100v,125A)

Tests possible after integration of MSO

1. Efficiency Test
2. Current Ripple
3. Voltage Ripple
4. Power Factor
5. THD-F(Total Harmonic Distortion)

FAQs

A Charger Test Bench can generally test a wide range of chargers, including AC/DC chargers. It can also test wireless chargers that transfer energy wirelessly, portable chargers like power banks, USB chargers including standard USB, USB-C, and so on. Our charger test bench assesses basic AC/DC chargers.

The price is decided on a project basis after understanding your testing requirements and overall validation objectives. To know more, please get in touch with us at [email protected]

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